Continuous Improvement – Case Study For Precision Engineering Works

Project aim

Precision engineering works private limited (PEW) is the manufacturing company which focuses on developing the plastic parts required for the telecommunication industry. The increasing rate of new suppliers has affected the profit earned by the enterprise. The company is not able to manage their existing contracts and developing new contracts because the market competitors are providing the equipment and tools at lower price than the PEW organization. The top executives of the organization are looking forward to improve the business operation plan with the aim of increasing turnover and profitability of the enterprise.

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The aim of this paper is to analyse the root cause of the project failure and developing the continuous improvement plan for emphasising the growth of the company.

The objectives of the project are as follows:

Identification of the root cause for the decreasing rate of product sale

Development of the continuous improvement plan

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Analysis of the risks associated with the project

Management of the required resources

Forecasting the success matrix of the proposed project

The identification of root cause helps in developing the effective plan for increasing the profitability of the enterprise. The evaluation of the case study focuses that the PEW Company is not having effective marketing tools and technologies to explore the features of their product in the eyes of the customers. The company is not indulging communication tools and technologies for managing the good and healthy relationship between the internal and external stakeholders. The limitation of the communication tools and incorporation of the social media platform for marketing and managing flow of information is the major cause of the project failure. The market is changing with the involvement of the new trends and technologies. The customers get attracted towards the companies which are using new technologies. The emergence of the new suppliers increases the level of competition for the PEW organization because the newer suppliers make use of advanced technologies to develop new contracts and attracts customers. The PEW Company is working on the old platform of communication. The organization has no tools and technologies to know the changing requirement, feedback and review of the customers. The market analysis is not conduct by the organization to analyse the difference in the cost which occurred in the price of the PEW products and the newer supplier products. The price of the product should be fixed after analysing the quality and market price of the similar equipment. Some of the major root causes of the project failure are highlighted below:

Project Objectives

No means of technologies for promoting the features and quality of the equipment developed by the organization

Inefficient communication system between the internal and external employees.

No analysis of the market price of the developed equipment

No good and healthy relationship with the customers

No analysis of the feedback and reviews of the customers on the quality of the equipment (Rabechini,  and Carvalho, 2013)

No program for identifying the new technologies and marketing trends incorporated by the competitors

No tools for promoting the equipment in the eyes of the customers

No development of the recognised brand name for the manufactured equipment

The tools and technologies which help in identifying the problems, gaps, and issues existed with the current working structure of the PEW organization are as follows:

Control Charts: The control charts are prepared for analysing the change in process with the passage of time. The average is drawn from analysing the upper and the lower limit of the control structure used for developing the process control block (Rauber, 2014). The control charts are developed for analysing and monitoring of the quality. The behaviour of the process can be effectively noted down from the developed process chart. The efficiency of the manufacturing process can be analysed by the control charts.

(Source: Rabechini, R., and Carvalho, M. (2013). Understanding the impact of project risk management on project performance: an Empirical study)

Data Tables: The data tables are prepared for division of work between the internal and external stakeholders to effectively achieved the project goal and objectives.

Histogram: The histogram is used for analysing the numerical data of the process. The histogram is used for analysing the continuous data to identifying the gaps and flaws in the process structure.

(Kharaiweish, (2013). Project Monitoring and control measures)

Cause and effect Diagram: The cause and effect diagrams are prepared for analysing the effect on the project goal and objectives by the amalgamative contribution of process, people, machinery, and technology on the development process cycle.

(Moujib and Aziz. (2017). Lean Project management)

Pareto Analysis: The pareto investigation is used for analysing the supply chain management system undertaken by the organization for managing the flow of inventory.

(Source: Jovanovic, F., Milijic, N., Dimitrova, M., Mihajlovic, I. (2016). Risk management impact assessment on the success of strategic investment projects.

Check Sheet: The check sheets are prepared by reviewing the requirement specification plan developed by the project owner for the improvement of the project working operational plan. It helps in analysing the status of the process control block developed for achieving the project goal (Andrades, Barco, Serrano, and Oliver, 2016).

Identification of the root cause

 (Otieno, F. (2014). The role of monitoring and evaluation in projects)

Scatter Diagram: The scatter diagram is used for analysing the profit earned by the organization with the deployment of change management strategy.  

(Source: Google Image)

The following table shows the assumptions which are made for the successful implementation of the social media platform in the working curriculum of the enterprise.

Table 1

Assumptions

Description

Knowledge, skills, and expertise of the working staff members

It can be assumed that the working employees of the company are having expertise in managing the communication and operational plan of the project

No training and Development program required

. No extra cost is incurred on managing the training and development program for the working employees

No Resistance from the employees

It can be assumed that the employee put no resistance for bringing change in their working tactics. The employees happily accepted the implementation of continuous improvement plan for the betterment of the company

No effect to the employees capability

It can be assumed that the capabilities of the employees will not be affected by the change in technology and working structure

Completion of the project within the approved cost and time

Working curriculum of the continuous improvement plan should be completed within the approved cost and time

The continuous improvement plan is the set of activities which helps in providing effective solution to the top executives for increasing the profit of the enterprise. The focus should be given on analysing the problem domain in the implementation of the social networking communication platform within the working structure of the enterprise (Yang, Yu, Ma, 2008). The proactive mitigation plan should be developed for promoting and managing the complexities of the undertaken project in the project initialization phase so that the uncertainties associated with the project can be significantly minimized and the project can be successfully completed within the given time and cost framework. The continuous improvement plan is prepared by undergoing the PDCA cycle which focuses on four tasks which are classified as plan, do, act, and check (Ren, Ling, Wei, Fan, 2015). The PDCA cycle development for the project is shown below:

Plan

Do

Act

Check

Identification of problems

Systematic review of business problem

Analysis of gaps and flaws

Development of business strategy

Management of risks identified

The follow-up of action plan should be developed for managing the problems effectively and resolving the issues of complexities

Quality control and checklist should be prepared for monitoring the project completion with the expected outcome

The implementation of the social networking platform in the working environment of the enterprise is comprised of various risks, complexities, uncertainties, and issues. The proactive identification of the uncertainties helps in managing the risks effectively. The focus should be given on analysing the risks severity and risks likelihood to set priority and associated ranking of the risks so that the measure of impact on the working process can be analysed and systematically mitigation plan can be prepared effectively. The table below shows the identified risks with its related severity, likelihood, ranking, and impact on the business performance.

Table 2

Problems Identified

Problems Severity

Problems Likelihood

Problems Rankings

Problems Impact

Description

Inefficiency of the employees in adopting the social networking platform for managing communication

3

2

5

Medium

The employees are not having required skills, talents, and expertise in dealing with the program of social networking program for managing operational plan of the enterprise

Resistance from the employees in changing their existing working tactics

4

4

8

High

The employees are not ready to change their traditional way of working. The capabilities and throughput of the employees get affected with the deployment of new technologies (Krahn, and Hartment, 2006)

No proper training program

2

1

3

Low

The good and efficient trainer is not available to guide the epmoyees for using the social networking platform

Overrunning of the project cost due to the training and development program

3

2

5

Medium

The deployment of the training and development program for the employees can increased the estimated cost of the project

Technical Risks (Failure of hardware, software, and network)

3

3

6

High

The failure of the hardware, software, and network connectivity will slower down the process of manufacturing because it can resist the exchange of information between the working units of the organization

Social risks

4

3

7

High

The employees waste their crucial working time in doing informal communication through the use of social networks which can affect their performance and completion of the project on time

Time management risks

2

3

5

Medium

The project is not completed on time due to the inefficiencies of the employees in doing their given tasks on time

Confidentiality risks

3

1

4

Medium

The loss of confidentiality is the major risks in deploying the social network because the third party or the hacker can hack the confidential information of the organization (Kharaiweish, 2013)

Loss of data

2

4

6

High

The failure of the hardware, software, and network connectivity can result in the loss of data if the backup support of database is not maintained by the organization

Loss of reliability and accuracy of information

3

4

7

High

The information exchange between the employees can be modified and manipulated which can results into the reliability and accuracy of the information

Employee throughput

The capabilities and throughput of the employees get affected with the deployment of new technologies which can have a direct impact on the business operational plan and manufacturing process of the product

Table 3

Problems Identified

Action taken

Inefficiency of the employees in adopting the social networking platform for managing communication

The training and development program should be arranged for the existing employees so that they can improve their skills and expertise according to the requirement of managing communication through the social networking platform  (Moujib and Aziz, 2017) 

Resistance from the employees in changing their existing working tactics

The employees should be motivated and guided for using the new trends and technologies to improve their skills according to the rising demand of the market (Otieno, 2014)

No proper training program

The trainee from the external environment should be hired which have a deep knowledge of social networking environment (Jovanovic, Milijic, Dimitrova, Mihajlovic, 2016)

Overrunning of the project cost due to the training and development program

The development of the budget should include the cost of training and development program arranged for the employees

Technical Risks (Failure of hardware, software, and network)

The backup database should be managed for resolving the complexities of technical failure hardware, software, and network connectivity program (Gegana, and Agirachman, 2017)

Social risks

The employees should be guided for following ethical code of conduct in the working environment. They should not waste their crucial working hours in carrying out informal conversation with the colleague (Lindh, 2012)

Time management risks

The project manager should estimate correct duration for completing the task within the given specified time (Kharaiweish, 2013)

Confidentiality risks

The network security procedures and methods of cryptography should be used for encrypting and decrypting the message at the sender and receiver end for maintaining the confidentiality of the information

Loss of data

Backup database should be managed for overcoming the complexities of data loss. The cryptographic procedures should be laid down for preserving the data loss during the message transfer between the sender and receiver

Loss of reliability and accuracy of information

The third party can manipulate and modifies the data which can affect the reliability and accuracy of the information

Employee throughput

The employees capability can be improved by giving training and development program

The resources required for the project are described in the table below:

Table 4

Resources

No. of units

Hardware

20

Software

According to the requirement

Network connectivity

According to the requirement

Project Manager

1

Project Designer

1

System Analyst

1

Technical assistant

1

Project Sponsors

1

Communication manager

1

Financial Manager

1

Quality Manager

1

The follow up action plan should be prepared for analysing the completion of the project activities according to the requirement of the project. The following table shows the follow up action plan:

Table 5

Stakeholders

When

How

Whom

Status of the activities

Project Manager

During the project initialization and planning phase

Email

Formal Meetings

Round table Conversation

Audio and Video conferencing

Newsletters

Telephonic conversation

Project Owner

Project Partners

Project Sponsors

Completion of the project schedule, resource management plan, and communication plan (Bergmen, Fundin, Gremyr, and Johansson, 2002)

Project Designer

During the project design phase

Email

Formal Meetings

Round table Conversation

Audio and Video conferencing

Newsletters

Telephonic conversation

Project Manager

System analyst

Completion of the project design for the implementation of social networking project

System Analyst

During the project design and execution phase

Email

Formal Meetings

Round table Conversation

Audio and Video conferencing

Newsletters

Telephonic conversation

Project Manager

Technical assistant

Completion of analysis report of system requirement

Technical assistant

During the project execution phase

Face to face

Email

Telephonic conversation

System analyst

Completion of analysis report of technical system requirement

Project Sponsors

During the project initiation phase

Email

Formal Meetings

Round table Conversation

Audio and Video conferencing

Newsletters

Telephonic conversation

Project Manager

Project Owner

Successful provision of funds and budget

Communication manager

Through the project

Email

Formal Meetings

Round table Conversation

Audio and Video conferencing

Newsletters

Telephonic conversation

Project Manager

Successful management of the communication

Financial Manager

During the project initiation and planning phase

Email

Formal Meetings

Round table Conversation

Audio and Video conferencing

Newsletters

Telephonic conversation

Project Manager

Complete, In-process, and Processed

Quality Manager

During the project implementation phase

Email

Formal Meetings

Round table Conversation

Audio and Video conferencing

Newsletters

Telephonic conversation

Project Manager

Meet the quality standard or ot

The innovative change in the business environment can be deployed in the working curriculum of the enterprise by implementing Six sigma lean project management principles (Bejesthani, 2010). The business strategy for developing continuous improvement plan is described in five phase processes of Six sigma lean project management principles which are classified in the table below:

Application of tools and technologies

Table 6

Lean Six Sigma project process

Description

Define

The problems identified in the existing structure of the PEW company should be clearly defined to take effective decision for improving the curriculum of the enterprise

Measure

The impact of the risks identified should be measured for setting priority to the action plan

Analyse

The efficiency of the mitigation plan should be forecasted so that the areas of improvement can be noticed for managing the uncertainties of the project

Improve

The areas of improvement should be given privilege for developing for improvement plan so that the project can be successfully completed

Control

The control measures and principles should be developed for the systematic flow of information between the different units of the project

(Source: Created by author)

The technical management plan should be prepared for systematic implementation of the social networking platform in the existing architecture of the company (Thamhain, 2011). It focuses on the following areas:

Exploration of the concept

Managing technical framework

Managing system requirement

Optimizing component level design

Development of software coding

Development of validation strategy

Analysis of system verification plan

Development of unit testing plan

Upgrading the required changes

Reviewing technical performance (Kolibacova, 2014)

The following figure shows the detailed structure of the technical management plan implemented by the PEW organization for improving the current working structure of the enterprise:

(Source: Krahn, J., and Hartment, F. (2006). Effective project leadership: A combination of project manager skills and competencies in context)

The leadership plays an important role in managing coordination, collaboration, and communication in the work flow architecture of the team members (Singh and Singh, 2014). The leadership quality of the project manager provides following benefits:

Helps in managing grievances of the employees

Manage coordination

Manage cooperation

Manage Collaboration

Focuses on quality standard

Managing communication

Take effective decision in complex situation

Active participation of the employees

Flexibility in adapting changes in the project plan

Increasing efficiency and throughput of the employees by positive motivation (Marion, Richardson, Earnhardt, 2016)

Conclusion

The uncertainties and complexities of the PEW organization are resolved by identifying the root cause of risks. The assumptions should be made by analysing the operational working of the enterprise. The deployment of Lean project methodology and the systematic approach of PDCA cycle helps in achieving the project successfully. 

References

Andrades, A., Barco, R., Serrano, I., and Oliver, P. (2016). Automatic root cause analysis based on traces for self-organizing networks. International conference on wireless networks, 23(3). Retrieved from https://ieeexplore.ieee.org/abstract/document/7498071

Bejesthani, H. (2010). Project suggestion planning process.International conference on education and management technology . Retrieved from https://ieeexplore.ieee.org/abstract/document/5657655

Bergmen, B, Fundin, A., Gremyr, I., and Johansson, P. (2002). Beyond root cause analysis. International conference on annual reliability and maintainability. Retrieved from https://ieeexplore.ieee.org/document/981632

Gegana, A., and Agirachman, F. (2017). File and team management on remotely worked building information modelling project. International conference on research and innovation in information system. Retrieved from https://ieeexplore.ieee.org/document/8002446

Jovanovic, F., Milijic, N., Dimitrova, M., Mihajlovic, I. (2016). Risk management impact assessment on the success of strategic investment projects. Journal of springer, 13(5). Retrieved from https://www.uni-obuda.hu/journal/Jovanovic_Milijic_Dimitrova_Mihajlovic_69.pdf

Kharaiweish, M. (2013). Project Monitoring and control measures. International Journal of computer science and information technology, 5(5). Retrieved from https://airccse.org/journal/jcsit/5513ijcsit03.pdf

Kolibacova, G. (2014). The relationship between competency and performance. International journal of management, Vol. 62. Retrieved from https://acta.mendelu.cz/media/pdf/actaun_2014062061315.pdf

Krahn, J., and Hartment, F. (2006). Effective project leadership: A combination of project manager skills and competencies in context. International conference on new direction in project management. Retrieved from https://www.pmi.org/learning/library/leadership-project-manager-skills-competencies-8115

Lindh, C. (2012). How does information technology impact on business relationships? The need for personal meetings. 1st ed. [ebook]. Retrieved from https://www.impgroup.org/uploads/papers/6732.pdf

Marion, J., Richardson, T., Earnhardt, M. (2016). Project execution: A Research agenda to explore the phenomenon. International journal of modern project management, 4(1). Retrieved from https://www.journalmodernpm.com/index.php/jmpm/article/view/177

Moujib and Aziz. (2017). Lean Project management. 1st ebook. Retrieved from https://www.pmi.org/learning/library/lean-project-management-7364

Otieno, F. (2014). The role of monitoring and evaluation in projects. 1st ed. [ebook]. Retrieved from https://www.irbnet.de/daten/iconda/CIB8942.pdf  

Rabechini, R., and Carvalho, M. (2013). Understanding the impact of project risk management on project performance: an Empirical study. Journal of technology management and innovation, Vol. 8. Retrieved from https://scielo.conicyt.cl/pdf/jotmi/v8s1/art06.pdf

Rauber, J. (2014). A Critical analysis of quality management. 1st ebook. Retrieved from https://www.ijmp.jor.br/index.php/ijmp/article/view/121/379

Ren, M., Ling, N., Wei, X., Fan, S. (2015). The application of PDCA cycle management in project management. International conference on computer science and applications. Retrieved from https://ieeexplore.ieee.org/document/7810878

Singh, S., and Singh, H. (2014). Case study based software engineering project development: State of art. International journal of scientific research in computer science and application and management studies. Retrieved from https://arxiv.org/ftp/arxiv/papers/1306/1306.2502.pdf

Thamhain, H. (2014). Emerging project management techniques: A managerial assessment. International conference on management on engineering and technology. Retrieved from https://ieeexplore.ieee.org/document/808260

Yang, Y., Yu, B., Ma, X. (2008). The process modelling of creating work breakdown structure of project based on PDCA. International conference on service operations and logistics, and informatics. Retrieved from https://ieeexplore.ieee.org/document/4686414

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